Robot Promotes Textile Development And Technological Transformation To Enhance Industrial Competitiveness

Qingdao Dongchang Textile Machinery Co., Ltd., Dezhou Hengfeng Group and Germany Siemens Qingdao signed the intelligent robot project, which will use smart chip technology to develop and produce intelligent robots spin Robot can realize the intelligent automation of textile assembly line. After the completion of the project, it is expected to form an annual production scale of 250 million yuan, increase sales profit of 40 million yuan and pay taxes of 20 million yuan.

More importantly, after the completion of Dongchang Textile Machinery Intelligent Robot Project, it will greatly improve the operating accuracy of the textile industry, save labor, and improve labor efficiency. The automatic operation of textile robots will replace the traditional manual operation, and its technical level will reach the leading domestic and international level. After the completion of the project, it will transform the production mode of the textile industry, improve the competitiveness of China's textile industry in the world, have milestone significance for the development of the textile industry, and have huge economic and social benefits.

Robots promote industry development

The introduction of industrial robots into the manufacturing industry is a new generation of production tools after power machines and computers, which is oriented to the extension of human physical strength and intelligence. According to the latest population census data of China, the number of people aged 10-14 in China has decreased by about 5%. At this rate, the textile industry will usher in a new round of labor shortage by about 2015. Therefore, the development of robot technology and the realization of artificial substitution will be the general trend, and manufacturing in China is the inevitable trend.

According to Gao Yong, vice president and secretary-general of China Textile Industry Federation and honorary chairman of China Textile Machinery and Accessories Industry Association, China's textile industry occupies half of the world's total. However, with the adjustment of economic structure, changes in cotton policies and the impact of rising costs, the spinning industry has entered a period of adjustment. In the adjustment, the employment adjustment is the key point. In general, the textile industry has reduced the number of workers per 10000 spindles from 300 in the planned economy era to 100 in the previous years. With the promotion of new technologies and the use of the most advanced complete sets of equipment, the number of workers has now decreased to 16. The Dongchang Textile Machinery Robot Project is mainly aimed at the use of robots in the links between drawing frames and roving frames that are difficult to reduce labor force, transforming from automation to intelligence.

The reporter learned in the interview that at present, the textile enterprises are all operated manually, which is not only low in accuracy and efficiency, but also short of operators. The Dongchang textile machinery robot project is jointly developed by several parties, with the goal of developing and producing textile machinery and reaching the international level in terms of process flow. The construction of the project will further promote the application of advanced technology in the textile industry, drive the development and improvement of related technologies in the same industry, and play a leading role in the development of the industry, which has a huge role in promoting the change of the current low level of automation in China's textile industry.

Technological transformation to enhance industrial competitiveness

For the industrial economic structure of Huangdao District, the implementation of Dongchang textile machinery intelligent robot project has a more far-reaching effect.

At present, there are more than 4300 industrial enterprises in Huangdao District, including 557 enterprises above designated size. However, traditional industries such as general machining and manufacturing, rubber tires, chemicals and food still dominate the whole industrial system, with weak core competitiveness. The development of emerging industries is in its infancy, and the output value of new energy, energy conservation and environmental protection, new materials, biomedicine and other emerging industries only accounts for 15% of the total industry.

In this context, the industrial upgrading of traditional enterprises has been the focus of the Huangdao District Bureau of Industry and Information Technology in recent years. The industrial enterprises in Huangdao District are mainly traditional industries. 80% of the total output value and sales revenue of industries above designated size come from small and medium-sized enterprises with a scale of about 300 million yuan, and most of these enterprises are traditional industries growing locally, It has been the backbone of regional industry for many years. Strengthening the guidance and support for these enterprises will be the most effective measures and methods for changing the structure, upgrading the level and expanding the scale in a short time. To some extent, this is faster and faster than attracting new projects.

From this point of view, if Dongchang Textile Machinery's intelligent robot project runs well, robots are likely to become an important means for other general manufacturing industries in Huangdao District to implement industrial upgrading.